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      03-27-2017, 08:31 AM   #1
JoeFromPA
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Weight of magnesium/alu oil pan vs. steel replacement?

Hi all,

I can't find this information anywhere - early f8x models had a magnesium-aluminum oil pan to save weight. BMW then switched to a steel model. Does anyone know the weight difference?

I was thinking about this this morning because the new Audi RS3 is claiming 40 pounds weight reduction by using a magnesium oil pan. (http://www.autoblog.com/2017/03/21/2...-review-tile-4)

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      03-27-2017, 08:50 AM   #2
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40lb savings for an oil pan The oil pan itself more than likely weighs way less than this, it must be a typo in the article...

Digging in RealOEM.com, I found that the discontinued oil pan is listed at 3.060kg while the new one is at 4.450kg.

So I deduce about 3lb of weight was gained when moving away from the Mg oil pan.
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Last edited by CanAutM3; 03-27-2017 at 10:26 AM..
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      03-27-2017, 09:23 AM   #3
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Maybe they mean the entire crankcase? IDK.
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      03-27-2017, 10:24 AM   #4
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Quote:
Originally Posted by JoeFromPA View Post
Maybe they mean the entire crankcase? IDK.
Something probably lost in translation along the chain of communication. I can't imagine an oil pan for an I-5 weighing more than 40lbs to begin with, unless it was made of lead.
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      03-27-2017, 12:09 PM   #5
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Quote:
Originally Posted by jzmundy View Post
Something probably lost in translation along the chain of communication. I can't imagine an oil pan for an I-5 weighing more than 40lbs to begin with, unless it was made of lead.
Yeah, it seemed a little off to me but who knows. Your average iron rotor weighs ~13 pounds a piece (bigger, thicker rotors can run 17+ pounds) so I know there's alot of weight to be saved when moving to magnesium-aluminum when it comes to thick iron-based parts. But yeah, 40 pounds did seem a little crazy.

My main question though was just what it was - about the f8x platform. They originally turned out magnesium-alloy oil pans, which are awesome, then went back to steel which I'm guessing is both cheaper and more standard to make/handle ( I think this is cost-cutting, plain and simple). Was curious about the weight difference.
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      03-27-2017, 12:17 PM   #6
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Quote:
Originally Posted by JoeFromPA View Post
My main question though was just what it was - about the f8x platform. They originally turned out magnesium-alloy oil pans, which are awesome, then went back to steel which I'm guessing is both cheaper and more standard to make/handle ( I think this is cost-cutting, plain and simple). Was curious about the weight difference.
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      03-28-2017, 12:04 PM   #7
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Quote:
Originally Posted by JoeFromPA View Post
Yeah, it seemed a little off to me but who knows. Your average iron rotor weighs ~13 pounds a piece (bigger, thicker rotors can run 17+ pounds) so I know there's alot of weight to be saved when moving to magnesium-aluminum when it comes to thick iron-based parts. But yeah, 40 pounds did seem a little crazy.

My main question though was just what it was - about the f8x platform. They originally turned out magnesium-alloy oil pans, which are awesome, then went back to steel which I'm guessing is both cheaper and more standard to make/handle ( I think this is cost-cutting, plain and simple). Was curious about the weight difference.
I'm sure they would try to dodge the cost saving argument by making a BS argument about lowering the center of gravity by increasing the pan weight.
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      04-01-2017, 10:14 PM   #8
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Quote:
Originally Posted by JoeFromPA View Post
Yeah, it seemed a little off to me but who knows. Your average iron rotor weighs ~13 pounds a piece (bigger, thicker rotors can run 17+ pounds) so I know there's alot of weight to be saved when moving to magnesium-aluminum when it comes to thick iron-based parts. But yeah, 40 pounds did seem a little crazy.

My main question though was just what it was - about the f8x platform. They originally turned out magnesium-alloy oil pans, which are awesome, then went back to steel which I'm guessing is both cheaper and more standard to make/handle ( I think this is cost-cutting, plain and simple). Was curious about the weight difference.
If I remember correctly, corrosion (of the magnesium pan) also had something to do with the switch. Basically, the increased cost + corrosion + barely any weight savings (esp with a low COG) didn't end up making a ton of sense.

Maybe the next one will have a plastic composite pan (like a lot of VWs, 991.2s, etc.)
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      04-02-2017, 01:20 AM   #9
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corrosion? inside or out?

I have (had) quite a few motorcycles with magnesium valve covers and other engine parts. never had any such issue.
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      04-02-2017, 08:06 AM   #10
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Quote:
Originally Posted by Fast4d View Post
corrosion? inside or out?

I have (had) quite a few motorcycles with magnesium valve covers and other engine parts. never had any such issue.
Outside. Some reading material on the subject: http://www.thefabricator.com/article...from-corrosion
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