07-15-2016, 10:02 AM | #111 |
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If you notice in the picture, the body of the rear shocks was rubbing against something and not the springs. Didn't think of the sway bar. I may want to mount the rear shocks more like OEM with the shock body down low.
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07-15-2016, 02:39 PM | #112 | |
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Update for everybody: I'll have some pics from the cage shop soon - maybe by Sunday night, but wanted you to know we peeled the roof off the car last night.
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07-16-2016, 11:17 PM | #113 |
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Okay, we're getting close enough to done with the cage to start posting more pics.
Had to cut away some of the rear deck to make access to the rear bar mounting area. A view of the left rear fender area before more steel gets cut away After drilling spot welds and cutting away more steel, the rear shock mount area from the inside
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07-17-2016, 12:33 AM | #114 |
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07-17-2016, 11:51 AM | #115 |
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For just a normal shock install or adjustment, you can do it in the fender. We got to the top / inside (normally not seen) to get the rear tubes to mount there.
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07-17-2016, 06:14 PM | #116 |
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Another view of the Rear shock mount area from the inside
Another necessary step is taking out the dash because the A pillar bars are going to run right through the location where the ends bolt to the chassis.
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07-18-2016, 12:38 AM | #117 |
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Now that the dash bar is out, we could start clearing the way for the A-pillar bars. There's a box on each side that the dash bar bolts to that needs to be taken out. Here's Ralph drilling out spot welds.
Some parts of the box needed to be cut away. The box is gone and now the spot weld need to be ground down Closer view of the dash bar box gone. Down in the floor, I used a "Crud Thug" to start grinding the seam glue off
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07-19-2016, 12:26 AM | #118 |
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Rear shock mount areas took a lot of work to prepare for what was to come
The press fit pieces made from steel that the rear tubes will connect to. That short piece of steel tube sticking up is press fitted on top of the piece that gets bolted in opposite of the rear shock on the underside. You can see that short piece of steel tube on the rear deck in the next picture.
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07-21-2016, 10:16 AM | #119 |
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Rear bars starting to go in
Making sure the rear cross tubes are symmetrical
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07-21-2016, 02:39 PM | #120 | |
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Here's a view from above the LR shock mount. This piece can also accommodate e90/e92 style rear shocks. Note: tubes are just tack welded in place at this point in time.
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07-21-2016, 02:46 PM | #121 |
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Lining up the height/level of the main hoop horizontal cross bar. Important to get the height correct relative to the holes in the top of the race seat for the harness angles. So I had the seat in the car when it got there and had him take a measurement.
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07-22-2016, 09:17 AM | #122 |
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Main hoop cross bar
From the other side
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07-22-2016, 09:21 AM | #123 |
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Finally, with enough tubes in the car, we could start removing the roof.
You need to drill out all the spot welds all the way around and make sure you have the roof layer ONLY separated all across the front and the rear
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07-22-2016, 11:04 AM | #124 |
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You start at the front, and pulling up the roof (you need to hammer a putty knife through the 2 spots of glue on the front roof bow)
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07-22-2016, 11:06 AM | #125 |
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Once you have the front pulled up all the way across, start working your way back, prying up to pop the drilled out spot welds
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07-22-2016, 11:10 AM | #126 |
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Work it up all the way to the back, where there are 2 more spots of glue on the rear roof bow to separate and then the roof can peel all the way off
The removed mangled roof that now is shaped like a giant taco shell. The burn marks from the torch are to soften the glue on the rear roof bow
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07-22-2016, 05:13 PM | #129 |
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After the roof is off, you gotta grind down the spot welds that were left behind to lay the CF roof on
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07-22-2016, 05:15 PM | #130 |
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Roof off and most of the tubes in
getting it up on the lift to do some of the under car work later
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07-22-2016, 06:06 PM | #131 |
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Once bars are tacked into placed, they need to be welded all the way around
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